TCC-45/60 LTR
Long Travel Retrofit Installation

Preparation: Remove the double rollers and clean the inside of the cage of any foreign material. The existing cage must be free of cracks, tears and deformation. The inside edges of the gibs at each end must be free of upset metal that would prevent the over-solid stops or shims from fitting flush against the inside of the gibs. The heads of the cage fasteners must be flush or below the contour of the bottom of the cage. Cage fasteners must be tight.

Solid Stop Installation: The assembly requires that the two solid stops be placed on either end of the cage with the legs facing outward and orientated with the marked topside facing up.



Shim Adjustment: Install a 1/16" shim on both ends. After installing the top cap, push one solid stop towards the opposite end of the housing. If the resulting gap between the shim and solid stop is greater that 1/16", install thicker, 1/8" shim on one end and recheck. If the gap is too small and does not allow the cap to move freely up and down, remove shims as necessary.

Minimum Car Body Weight:
TCC-45 LTR       21,176 lbs.
TCC-60 LTR       28,235 lbs.

Reference images below. Choose a TCC-45/60 LTR install option from the buttons below.

TCC-45/60 LTR
Long Travel Retrofit Installation

Preparation: Remove the double rollers and clean the inside of the cage of any foreign material. The existing cage must be free of cracks, tears and deformation. The inside edges of the gibs at each end must be free of upset metal that would prevent the over-solid stops or shims from fitting flush against the inside of the gibs. The heads of the cage fasteners must be flush or below the contour of the bottom of the cage. Cage fasteners must be tight.

Solid Stop Installation: The assembly requires that the two solid stops be placed on either end of the cage with the legs facing outward and orientated with the marked topside facing up.

Shim Adjustment: Install a 1/16" shim on both ends. After installing the top cap, push one solid stop towards the opposite end of the housing. If the resulting gap between the shim and solid stop is greater that 1/16", install thicker, 1/8" shim on one end and recheck. If the gap is too small and does not allow the cap to move freely up and down, remove shims as necessary.

Minimum Car Body Weight:

TCC-45 LTR       21,176 lbs.

TCC-60 LTR       28,235 lbs.

Reference images below. Choose a TCC-45/60 LTR install option from the buttons below.